3524B Engine for Caterpillar Built Machines Flywheel Housing - Install Caterpillar


Flywheel Housing - Install
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3524B Engine for Caterpillar Built Machines [RENR2276]
BASIC ENGINE
HOUSING GP-FLYWHEEL
3524B Engine for Caterpillar Built Machines Flywheel Housing - Remove
3524B Engine for Caterpillar Built Machines Flywheel Housing - Install
1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 
  5/8 inch - 11 NC by 6 inch Guide Bolt 
132-8223  Hydraulic Pump and Motor Gp 
132-8112 Torque Wrench Gp 
Loctite 596 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Install Tooling (C) to the engine block.


    Illustration 1g00929532
    Typical Example

  2. Apply Tooling (E) to the mounting surface of flywheel housing (7).

  3. Attach Tooling (B) to flywheel housing (7) and a suitable lifting device and position flywheel housing (7) to the engine. The weight of flywheel housing (7) is approximately 340 kg (750 lb).


    Illustration 2g00929560

  4. Remove Tooling (C).

  5. Install 1/2 inch - 13 NC by 8.00 inch bolts (12).

  6. Install 5/8 inch - 11 NC by 4.75 inch bolts (11).

  7. Install 1/2 inch - 13 NC by 6.75 inch bolts (10).

  8. Install 1/2 inch - 13 NC by 3.50 inch bolts (9).

  9. Install 1/2 inch - 13 NC by 1.25 inch bolts (8).

  10. Tighten bolts (11) to a torque of 270 ± 40 N·m (200 ± 30 lb ft).

  11. Tighten bolts (12), bolts (10), bolts (9), and bolts (8) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).

  12. Retighten Bolts after Test. Refer to Special Instruction, "Replacing the Gaskets on the Flywheel Housing and Coupling Housing on 797 and 797B Off-Highway truck."


    Illustration 3g00929768
    Typical Example

  13. Install camshaft drive gears (6). Refer to Disassembly and Assembly, "Camshaft - Install" Steps 14 through 25.


    Illustration 4g00929476
    Typical Example


    Illustration 5g00929485

  14. Attach a suitable lifting device to lifting eye (3) that is located on the rear of the engine. Lift the rear of the engine in order to remove the cribbing. The weight of the engine is approximately 7257 kg (16000 lb).

  15. Lower the engine until plate assembly (4) makes contact with rail assembly (5).

  16. Install the engine oil pan.


    Illustration 6g00929454


    Illustration 7g00929818
    Typical Example

  17. Install bolts (1). Use Tooling (D) in order to tighten bolts (1) and bolts (2) to a torque of 1125 ± 100 N·m (830 ± 74 lb ft).

End By:

  1. Install the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly, "Crankshaft Rear Seal and Wear Sleeve - Remove".

  2. Connect the engines. Refer to Disassembly and Assembly, "Engines - Connect".

Information System: