160M and 160 Motor Grader Power Train Front Axle - Install Caterpillar


Front Axle - Install
`
1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
A(1)  9U-7536  Lift Stand 
447-0910 Electric Hydraulic Pump Gp (115V) 
447-0911 Electric Hydraulic Pump Gp (230V) 
A1  OR 
504-9826 Lift Gp (60Hz)(2) 
504-9827 Lift Gp (50Hz)(3) 
1P-0510  Driver Gp 
452-6006  Grease 
8H-8581  Feeler Gauge 
(1) Use Tooling (A) or (A1) based on requirements.
(2) Operating-Voltage (380-500V)
(3) Operating-Voltage (180-300V)


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.



    Illustration 1g01412939

  1. Lower the temperature of bearing (14). Use Tooling (B) to install bearing (14) to a depth of 7.2 ± 0.5 mm (0.28 ± 0.02 inch). Install bearing (14) so that the part number on the bearing is facing toward the outside. Repeat this step for the opposite side.

  2. Use Tooling (B) to install lip seal (13). Repeat this step for the opposite side.


    Illustration 2g01412926

  3. Install washers (12) into their original positions.


    Illustration 3g01412901

  4. Attach a suitable lifting device to each side of front axle assembly (8). The weight of front axle assembly (8) is approximately 953 kg (2100 lb).


    Illustration 4g01412777

  5. Apply Tooling (C) to pin (11).

  6. Install pin (11) to secure front axle assembly (8).

  7. Install locking plate (9) and install bolts (10).


    Illustration 5g01413183

  8. Dimension (X) is the gap between front axle assembly (8) and the counterweight. Use Tooling (D) to measure Dimension (X). Dimension (X) should be no larger than 1.5 mm (0.06 inch).


    Illustration 6g01412713

  9. Connect harness assembly (7).


    Illustration 7g01412709

  10. Connect hose assemblies (6).


    Illustration 8g01412707

  11. Connect hose assemblies (5).


    Illustration 9g01412439

  12. Connect hose assemblies (4).

  13. Position hose assemblies (3) and install clamp assemblies (2).


    Illustration 10g01412434
    For Tooling (A)

  14. Remove Tooling (A) from drawbar (1).


    Illustration 11g06407286
    For Tooling (A1)

  15. Remove Tooling (A1) from drawbar (1). Refer to Tool Operating Manual, NEHS1328, "Lift Group (Stand - 60 Ton)" for more information on Tooling (A1).

  16. Fill the hydraulic system. Refer to Operation and Maintenance Manual, "Capacities - Refill". Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".

End By:

  1. Install the wheel lean bar.

  2. Install the steering cylinders.

  3. Install the front wheels.

Information System:

140M and 150 Motor Grader Piston Pump (Hydraulic Fan) - Disassemble
C32 Engine for D11T Track-Type Tractors Component Location
2008/01/28 The Lighting Wiring Group is Updated {1408, 1429, 7553}
140M and 150 Motor Graders Engine Supplement Engine Support (Front) - Remove and Install
770 and 772 Off-Highway Trucks Power Train Differential and Bevel Gear - Install
770 and 772 Off-Highway Trucks Power Train Differential and Bevel Gear - Disassemble
770 and 772 Off-Highway Trucks Power Train Differential and Bevel Gear - Remove
140M and 150 Motor Grader Power Train Gear Pump (Transmission Charging and Scavenge) - Assemble
2007/11/26 New Pressure Switches Update the Wiring Groups and Lines Groups {1408, 4304}
CP56, CS56, CP64, CS64, CP74 and CS74 Vibratory Compactors Propel System Relief Valve (Main, Drum Propel Pump) - Test and Adjust
CP56, CS56, CP64, CS64, CP74 and CS74 Vibratory Compactors Propel System Relief Valve (Charge Pressure, Axle Propel Pump) - Test and Adjust
CP56, CS56, CP64, CS64, CP74 and CS74 Vibratory Compactors Propel System Relief Valve (Charge Pressure, Drum Propel Pump) - Test and Adjust
140M and 150 Motor Grader Piston Pump (Hydraulic Fan) - Assemble
3500 Generator Sets Air Shutoff - Test - Engines That Are Equipped with ADEM II or ADEM III Engine Control Modules (If equipped)
C32 LRC Engine for Track-Type Tractors Electrical Connectors
CB34, CB34XW and CC34 Utility Compactors Lifting and Tying Down the Machine
CB34, CB34XW and CC34 Utility Compactors Towing the Machine
2008/12/15 The Control Assembly is Updated in the Cab {7304, 7320, 7451}
2007/10/22 The Power Train Oil Lines Group is Updated {3016, 3154}
CCS7 Compactor Machine Systems Articulating and Oscillating Hitch
CB34, CB34XW and CC34 Utility Compactors Parking Brake Manual Release
140M and 150 Motor Graders Engine Supplement Flywheel and Rear Gear Group - Remove and Install - Drive Gear
3500 Generator Sets Emergency Stopping
140M and 150 Motor Graders Engine Supplement Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove