R1600G Load Haul Dump Power Train Oscillating Axle (Rear) - Install Caterpillar


Oscillating Axle (Rear) - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
228-4583  Axle Lifting Lug 

Note: Ensure that the mating surfaces of the oscillating axle assembly and the rear frame are clean prior to the installation of the oscillating axle assembly.

  1. Position the rear axle assembly under the rear frame.


    Illustration 1g01210382

    Note: When raising the rear axle assembly to the rear frame, ensure that the dowels and the bolt holes in the trunnion supports align with the holes in the mounts of the rear frame.

  2. Attach Tooling (A) and a suitable lifting device to the rear axle assembly. The weight of the rear axle assembly is approximately 1595 kg (3517 lb). Raise the rear axle assembly to the rear frame.


    Illustration 2g01210385

  3. Install bolts (19), (20), nuts (21) and nuts (24) to the rear trunnion support. Tighten nuts (21) and nuts (24) to a torque of 1050 ± 150 N·m (775 ± 110 lb ft).

  4. Install locknuts (22) and locknuts (23).


    Illustration 3g01210384
    Right side of rear support

  5. Install two bolts (17) and two nuts (15) to the rear trunnion support.

  6. Tighten nuts (15) to a torque of 1050 ± 150 N·m (775 ± 110 lb ft).

  7. Install locknuts (16).

  8. Connect hose assembly (18).


    Illustration 4g01210383
    Left side of rear support

  9. Install two bolts (14) and two nuts (11) to the rear trunnion support.

  10. Tighten nuts (11) to a torque of 1050 ± 150 N·m (775 ± 110 lb ft).

  11. Install locknuts (12).

  12. Connect hose assembly (13).


    Illustration 5g01210381

  13. Connect lubrication hose assembly (10).


    Illustration 6g01210380

  14. Connect lubrication hose assembly (8).

  15. Install bolt (7) and bolt (9) to the clips.


    Illustration 7g01210379

  16. Connect hose assemblies (5) and (6).


    Illustration 8g01210377

  17. Connect hose assembly (4).


    Illustration 9g01210376

  18. Lower left side fender (3) back into position.


    Illustration 10g01210362

  19. Position fender (1). Install five bolts (1).

  20. Lubricate the rear axle trunnion bearings. Refer to Operation and Maintenance Manual, "Rear Axle Trunnion Bearings - Lubricate".

  21. Fill the rear differential and final drive assemblies. Refer to Operation and Maintenance Manual, "Differential and Final Drive Oil (With Axle Oil Cooler) - Change" or Operation and Maintenance Manual, "Differential and Final Drive Oil (Without Axle Oil Cooler) - Change".

  22. Purge the air from the braking system. Refer to Systems Operation, Testing and Adjusting, "Braking System Air - Purge".

  23. Check the oil level of the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check".

End By:

  1. Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install".

  2. Install the rear tires and rims. Refer to Disassembly and Assembly, "Tire and Rim - Install".

  3. Remove the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".

Information System:

R1600G Load Haul Dump Power Train Final Drive and Wheel - Install
R1600G Load Haul Dump Power Train Final Drive and Wheel - Remove
R1600G Load Haul Dump Power Train Oscillating Axle (Rear) - Remove
R1600G Load Haul Dump Power Train Fixed Axle (Front) - Install
R1600G Load Haul Dump Power Train Fixed Axle (Front) - Remove
R1600G Load Haul Dump Power Train Tire and Rim - Install
R1600G Load Haul Dump Power Train Tire and Rim - Remove
140M and 150 Motor Graders Engine Supplement Air Compressor - Remove and Install
160M and 160 Motor Grader Machine Systems Wheel Lean Cylinder - Remove and Install
CP76 and CS76 Vibratory Compactors Propel System Pump Synchronization - Test and Adjust
797B Off-Highway Truck Braking System Oil Cooler (Fan Drive, Front Brake, Steering)
CP76 and CS76 Vibratory Compactors Propel System Parking Brake - Test
CP76 and CS76 Vibratory Compactors Propel System Piston Motor Flushing Valve (Drum) - Test and Replace
CS56, CS64, CS74, CS76, CP56, CP64, CP74 and CP76 Vibratory Soil Compactors Parking Brake - Check
CP76 and CS76 Vibratory Compactors Propel System Piston Motor Flushing Valve (Axle) - Test and Replace
561N Pipelayer Maintenance Interval Schedule
Multiple Registration Messages Occur with Product Link{733T, 7606}
Parts Stock Cylinder Head Assemblies with Rust Preventative Applied{1100}
CP76 and CS76 Vibratory Compactors Propel System Pressure Override Valve (Drum Propel Pump) - Test and Adjust
CP76 and CS76 Vibratory Compactors Propel System Pressure Override Valve (Axle Propel Pump) - Test and Adjust
140M and 150 Motor Grader Piston Pump (All Wheel Drive) - Remove
3176C Engine for the R1600G and the R1700G Load Haul Dumps Cat Data Link - Test
3176C Engine for the R1600G and the R1700G Load Haul Dumps Coolant Level - Test
3500 Generator Sets Fuel System Secondary Filter - Replace