R1600G Load Haul Dump Power Train Fixed Axle (Front) - Install Caterpillar


Fixed Axle (Front) - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
228-4583  Axle Lifting Lug 
169-5464  Quick Cure Primer 
155-0695  Thread Lock Compound 

  1. Position the front axle under the machine.


    Illustration 1g01206476

  2. Attach Tooling (A) and a suitable lifting device to the front axle assembly. The weight of the front axle assembly is approximately 1495 kg (3295 lb). Raise the front axle assembly to the front frame.

  3. Install 12 bolts (11), nuts (12) that attach the front axle to the front frame.

  4. Tighten nuts (12) to a torque of 700 ± 90 N·m (520 ± 65 lb ft).

  5. Install 16 locknuts (13).


    Illustration 2g01206474

  6. Position spider assembly (10) to yoke (8).

  7. Apply Tooling (B) and then apply Tooling (C) to the threads of bolts (9) prior to installation.

  8. Install four bolts (9). Tighten bolts (9) to a torque of 160 ± 15 N·m (120 ± 11 lb ft).


    Illustration 3g01206472

  9. Connect hose assemblies (4) and (5).

  10. Position guard (6). Install six bolts (7).


    Illustration 4g01206473

  11. Connect hose assemblies (3) and (2).


    Illustration 5g01206471

  12. Connect vent hose assembly (1).

  13. Fill the front differential and final drive assemblies. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the front axle housing and the final drive assemblies. Refer to Operation and Maintenance Manual, "Differential and Final Drive Oil (With Axle Oil Cooler) - Change" or Operation and Maintenance Manual, "Differential and Final Drive Oil (Without Axle Oil Cooler) - Change" for the correct filling procedure.

  14. Purge the air from the braking system. Refer to Systems Operation, Testing and Adjusting, "Braking System Air - Purge".

  15. Check the oil level of the hydraulic system. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check".

End By:

  1. Remove the bucket control safety pins. Refer to Disassembly and Assembly, "Bucket Control Safety Pins - Remove and Install."

  2. Install the front tires and rims. Refer to Disassembly and Assembly, "Tire and Rim - Install".

  3. Remove the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".

Information System:

R1600G Load Haul Dump Power Train Fixed Axle (Front) - Remove
R1600G Load Haul Dump Power Train Tire and Rim - Install
R1600G Load Haul Dump Power Train Tire and Rim - Remove
140M and 150 Motor Graders Engine Supplement Air Compressor - Remove and Install
160M and 160 Motor Grader Machine Systems Wheel Lean Cylinder - Remove and Install
CP76 and CS76 Vibratory Compactors Propel System Pump Synchronization - Test and Adjust
797B Off-Highway Truck Braking System Oil Cooler (Fan Drive, Front Brake, Steering)
CP76 and CS76 Vibratory Compactors Propel System Parking Brake - Test
CP76 and CS76 Vibratory Compactors Propel System Travel Speed - Check
CS56, CS64, CS74, CS76, CP56, CP64, CP74 and CP76 Vibratory Soil Compactors Fuel System Primary Filter (Water Separator) - Replace
2007/08/27 The Traction Control System (If Equipped) is Updated {1408, 4801}
CS54 and CP54 Vibratory Soil Compactors Fuel System Primary Filter - Clean/Inspect/Replace
R1600G Load Haul Dump Power Train Oscillating Axle (Rear) - Remove
R1600G Load Haul Dump Power Train Final Drive and Wheel - Remove
R1600G Load Haul Dump Power Train Final Drive and Wheel - Install
R1600G Load Haul Dump Power Train Oscillating Axle (Rear) - Install
CP76 and CS76 Vibratory Compactors Propel System Piston Motor Flushing Valve (Drum) - Test and Replace
CS56, CS64, CS74, CS76, CP56, CP64, CP74 and CP76 Vibratory Soil Compactors Parking Brake - Check
CP76 and CS76 Vibratory Compactors Propel System Piston Motor Flushing Valve (Axle) - Test and Replace
561N Pipelayer Maintenance Interval Schedule
Multiple Registration Messages Occur with Product Link{733T, 7606}
Parts Stock Cylinder Head Assemblies with Rust Preventative Applied{1100}
CP76 and CS76 Vibratory Compactors Propel System Pressure Override Valve (Drum Propel Pump) - Test and Adjust
CP76 and CS76 Vibratory Compactors Propel System Pressure Override Valve (Axle Propel Pump) - Test and Adjust