259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Piston Motor (Hydrostatic) - Assemble Caterpillar


Piston Motor (Hydrostatic) - Assemble
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259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train [UENR0251]
POWER TRAIN
MOTOR GP
1.1. Assembly Procedure

Assembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
161-0970  Grease 
318-1478  Sleeve 


    Illustration 1g01409739

  1. Raise the temperature of bearing cone (42). Install bearing cone (42) onto shaft (41).

  2. Pack bearing (42) with Tooling (A).


    Illustration 2g01409613

  3. Lower the temperature of bearing cup (39). Install bearing cup (39).


    Illustration 3g01409611

  4. Install seal (38). Lower the temperature of bearing cup (37). Install bearing cup (37).


    Illustration 4g01409741


    Illustration 5g01409752

  5. Support shaft assembly (35), as shown. Install the housing onto shaft assembly (35), as shown. Install bearing cone (36) over shaft assembly (35). Use Tooling (B) and a suitable press to install bearing cone (36) onto shaft assembly (35).

    Use the suitable press to maintain preload on bearing cone (36). Measure the distance (X) between the face of bearing cone (36) and the face of the groove for the retainers. Select a shim that is between 0.1 mm (0.004 inch) and 0.2 mm (0.008 inch) more than the measurement of Dimension (X).



    Illustration 6g01405062

  6. Install shim (34) that was determined from the previous step.


    Illustration 7g01405061

  7. Use a suitable punch to install retainers (33).


    Illustration 8g01405059

  8. Install O-ring seal (30) onto piston (31) and install piston (31). Repeat for the remaining pistons. Install roller (32).


    Illustration 9g01405054

  9. Install spacer (28). Use Tooling (A) to install retaining ring (27). Invert piston housing (27) and repeat for the other side.


    Illustration 10g01405052

  10. Install piston housing (27).


    Illustration 11g01405049


    Illustration 12g01409790

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  11. Install two seals (not shown) into the inside of housing (16). Install dowel (24). Install two seals (26) and springs (25) onto seal housing (23). Install seal housing (23) into housing (16). Install seal (22).

    Note: Dowel (24) must fall into the slot that is located in housing (16).



    Illustration 13g01405031


    Illustration 14g01405030

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  12. Install piston (19), spring (20), and O-ring seal (21). Install plug (17). Connect housings (16) and (18). Install bolts (15).


    Illustration 15g01405029

  13. Install housing assembly (14) and bolts (13). Install O-ring seal (12).


    Illustration 16g01405023

  14. Install seal (8) onto housing (7).


    Illustration 17g06430907


    Illustration 18g06430896

  15. Install housing (7) and bolts (6). Do not install discs (9) and plates (10) now.

  16. Stack discs (9) and plates (10). Begin with a 2 discs (9). Clamp discs (9) and plates (10) together and measure the thickness of the pack. Add shims (11) until the thickness of the pack measures 28.2 ± .1 mm (1.110 ± 0.004 inch).

  17. Install the required amount of shims (11). Install discs (9) and plates (10). Begin with shims (11) and 2 discs (9). There are 15 discs (9) and 13 plates (10).


    Illustration 19g01405021


    Illustration 20g01405019

  18. Install seals (5) onto piston (4). Install piston (4).


    Illustration 21g01405004

  19. Install spring (3).


    Illustration 22g01405001

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  20. Install cover (2) and bolts (1).

End By:

  1. Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydrostatic) - Install".

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