ASPHALT SCREEDS, HYDRAULIC SYSTEM, FUEL BURNER SYSTEM & ELEC Schematic Caterpillar

Schematic

ASPHALT SCREEDS, HYDRAULIC SYSTEM, FUEL BURNER SYSTEM & ELEC [KEBR1231]

ELECTRICAL AND STARTING SYSTEM

ASPHALT SCREEDS, HYDRAULIC SYSTEM, FUEL BURNER SYSTEM & ELEC Schematic

VIP Screed Hydraulic System

1. VIBRATOR MOTOR CONTROL VALVE MANIFOLD

A. PRESSURE RELIEF VALVE

B. SOLENOID VALVE

C. FLOW CONTROL VALVE

D. LOAD CONTROL VALVE

2. VIBRATOR MOTORS (GEAR TYPE)

3. EXTENSION CYLINDER SOLENOID VALVES

4. EXTENSION CYLINDERS

V2 Screed Hydraulic System (Configuration I)

1. VIBRATOR MOTOR CONTROL VALVE MANIFOLD

A. PRESSURE RELIEF VALVE

B. SOLENOID VALVE

C. FLOW CONTROL VALVE

D. LOAD CONTROL VALVE

2. VIBRATOR MOTORS (GEAR TYPE)

3. PROPORTIONAL FLOW DIVIDER VALVE

4. EXTENSION CYLINDER SOLENOID VALVES

5. EXTENSION CYLINDERS

V2 Screed Hydraulic System (Configuration II)

1. VIBRATOR MOTOR CONTROL VALVE MANIFOLD

A. PRESSURE RELIEF VALVE

B. SOLENOID VALVE

C. FLOW CONTROL VALVE

D. LOAD CONTROL VALVE

2. VIBRATOR MOTORS (GEAR TYPE)

3. PROPORTIONAL FLOW DIVIDER VALVE

4. EXTENSION CYLINDER SOLENOID VALVES

5. EXTENSION CYLINDERS

V2 Screed Hydraulic System (Configuration III)

1. VIBRATOR MOTOR CONTROL VALVE MANIFOLD

A. PRESSURE RELIEF VALVE

B. SOLENOID VALVE

C. FLOW CONTROL VALVE

D. LOAD CONTROL VALVE

2. VIBRATOR MOTORS (GEAR TYPE)

3. EXTENSION CYLINDER SOLENOID VALVES

4. EXTENSION CYLINDERS

Pavemaster Screed Hydraulic System

1. VIBRATOR MOTOR CONTROL VALVE MANIFOLD

A. PRESSURE RELIEF VALVE

B. SOLENOID VALVE

C. FLOW CONTROL VALVE

D. LOAD CONTROL VALVE

2. VIBRATOR MOTOR (PISTON TYPE)

3. OPTIONAL STRIKE-OFF CYLINDER SOLENOID VALVES

4. OPTIONAL STRIKE-OFF CYLINDERS

VIP Screed Fuel Burner System

1. SPIN-ON FUEL FILTER

2. INLINE FUEL FILTER

3. FUEL MANIFOLD

4. FUEL SUPPLY VALVE

5. BURNER ASSEMBLY

A. ELBOW

B. FUEL FILTER (INSIDE ADAPTER)

C. NOZZLE

D. GLOW PLUG

V2 Screed Fuel Burner System

1. SPIN-ON FUEL FILTER

2. INLINE FUEL FILTER

3. FUEL MANIFOLD

4. FUEL SUPPLY VALVE

5. BURNER ASSEMBLY

A. ELBOW

B. COMBUSTION HEAD

C. FUEL FILTER (INSIDE ADAPTER)

D. NOZZLE

E. GLOW PLUG

Pavemaster Screed Fuel Burner System

1. SPIN-ON FUEL FILTER

2. INLINE FUEL FILTER

3. FUEL MANIFOLD

4. FUEL SUPPLY VALVE

5. BURNER ASSEMBLY

A. ELBOW

B. COMBUSTION HEAD

C. FUEL FILTER (INSIDE ADAPTER)

D. NOZZLE

E. GLOW PLUG

VIP and V2 Screed Electrical System

1. BURNER CONTROL PANEL

A. VIBRATOR (COMPACTOR) SWITCH

B. FUEL SWITCH

C. BURNER ASSEMBLY SWITCH

D. 10 AMP CIRCUIT BREAKER

E. 40 AMP CIRCUIT BREAKER

2. SCREED CONTROL BOXES

A. FEEDER CONTROL SENSOR GAIN SWITCH

B. RELAY

C. TOW POINT (AUTO. - MAN.) SWITCH

D. TOW POINT (UP - DOWN) SWITCH

E. 40 OHM, 5 WATT RESISTOR

F. EXTENSION SWITCH

G. POTENTIOMETER

H. AMPLIFIER BOARD

J. FEEDER SWITCH

K. 82 OHM, 2 WATT RESISTOR

L. DIODE, IN4004

3. VIBRATOR SOLENOID

4. BURNER ASSEMBLIES

5. EXTENSION CYLINDER SOLENOID VALVES
WIRE COLORS

B BLUE

BK BLACK

BR BROWN

G GREEN

GR GRAY

O ORANGE

R RED

V VIOLET

W WHITE

Y YELLOW

Pavemaster Screed Electrical System

1. BURNER CONTROL PANEL

A. VIBRATOR (COMPACTOR) SWITCH

B. FUEL SWITCH

C. BURNER ASSEMBLY SWITCH

D. 10 AMP CIRCUIT BREAKER

E. 40 AMP CIRCUIT BREAKER

2. SCREED CONTROL BOXES

A. FEEDER CONTROL SENSOR GAIN SWITCH

B. RELAY

C. TOW POINT (AUTO. - MAN.) SWITCH

D. TOW POINT (UP - DOWN) SWITCH

E. 40 OHM, 5 WATT RESISTOR

F. EXTENSION SWITCH

G. POTENTIOMETER

H. AMPLIFIER BOARD

J. FEEDER SWITCH

K. 82 OHM, 2 WATT RESISTOR

L. DIODE, IN4004

3. VIBRATOR SOLENOID

4. BURNER ASSEMBLIES

5. CONNECTIONS FOR OPTIONAL STRIKE-OFF EXTENSIONS

6. CONNECTIONS FOR OPTIONAL EXTENSION BURNER ASSEMBLIES
WIRE COLORS

B BLUE

BK BLACK

BR BROWN

G GREEN

GR GRAY

O ORANGE

R RED

V VIOLET

W WHITE

Y YELLOW

Information System:

PSP FOR TANK REWORK TO ELIMINATE SEAL FAILURES BETWEEN IMPLEMENT VALVE AND TANK - COSA LETTER NO. 7 - PS0803 - MAILED COS A - REVISED 03/96

Analyzing Cylinder Condition By Measuring Air Flow{0651, 1000}

16G MOTOR GRADER When Required

16G MOTOR GRADER Every 2000 Service Hours Or 1 Year

16G MOTOR GRADER Every 500 Service Hours Or 3 Months

16G MOTOR GRADER Every 250 Service Hours Or Monthly

16G MOTOR GRADER Every 50 Service Hours Or Weekly

16G MOTOR GRADER Every 10 Service Hours Or Daily

16G MOTOR GRADER Fuel And Lubricant Specifications

16G MOTOR GRADER Maintenance Recommendations

16G MOTOR GRADER Safety

NO. 140 MOTOR GRADER When Required

ASPHALT SCREEDS VIP Screed

ASPHALT SCREEDS Systems Operation

ASPHALT SCREEDS Testing and Adjusting

PAVEMASTER ASPHALT SCREEDS Main Screed

PAVEMASTER ASPHALT SCREEDS Strike-Off

PAVEMASTER ASPHALT SCREEDS Vibrator System

PAVEMASTER ASPHALT SCREEDS Burner System

VIP ASPHALT SCREEDS Main Screed

VIP ASPHALT SCREEDS Screed Extension

VIP ASPHALT SCREEDS Vibrator System

VIP ASPHALT SCREEDS Fuel Burner Assemblies

RR-250 RECLAIMER & SS-250 SOIL STABILIZER POWER TRAIN Ground Drive Hydraulic Pump