PRODUCT SUPPORT PROGRAM FOR INSTALLING THE POWER MODULE 400 ON CERTAIN 140, 150, 160 MOTOR GRADERS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR INSTALLING THE POWER MODULE 400 ON CERTAIN 140, 150, 160 MOTOR GRADERS [UEBE1416]
ELECTRICAL AND STARTING SYSTEM
CONTROL GP-GRADE
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE POWER MODULE 400 ON CERTAIN 140, 150, 160 MOTOR GRADERS
UEBE1416-00

28Oct2020


A-516
D-589
O-580

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE POWER MODULE 400 ON CERTAIN 140, 150, 160 MOTOR GRADERS

7220 5201
PS54463
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54463" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

30Apr2022

PROBLEM

Certain 140, 150, 160 Motor Graders ordered with Cross Slope Grade Control, were built without the Power Module 400. The Power Module 400 is required for machines that install the aftermarket electric masts used in Laser and Universal Total Station Blade Control Systems. The Power Module 400 provides filtered power utilized to control the electric masts.

AFFECTED PRODUCT

Model Identification Number
140-14  B5400100-00123, 132-135, 137, 139-150, 152-222
150-14 B5500100-00118, 120-149, 152

B5600100-00103, 106-139, 142-146, 148-149, 153-154
160-14 B5700100

B5900100-00101

PARTS NEEDED

Qty

Part Number Description
2 3S2093 STRAP-CABLE
2 4P8134 CLIP-LADDER
4 8T4189 BOLT-HEX HEAD
4 8T4224 WASHER-HARD
1 3602968 HARNESS AS
1 3602969 HARNESS AS
1 4556348 MODULE AS-POWER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Read and understand the Operation and Maintenance Manual for safety information and safe working practices before starting this Rework Procedure.

1. Move the machine to a smooth horizontal location. Move away from any machines that are working and any personnel.

2. Move the transmission control to the NEUTRAL position.

3. Activate the parking brake.

4. Place blocks in front of the wheels and behind the wheels.

5. Stop the engine.

6. Release the pressure in the hydraulic system per the Operation and Maintenance Manual for instructions.

7. Turn battery disconnect switch to the OFF position.

8. Remove the head liner in the cab.

9. Install the Power Module 400 Group.
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SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-3000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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