PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW HOSE AND MOUNTING BRACKET FOR THE AIR LINES GROUP ON CERTAIN 815K AND 816K LANDFILL COMPACTORS Caterpillar


`
PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW HOSE AND MOUNTING BRACKET FOR THE AIR LINES GROUP ON CERTAIN 815K AND 816K LANDFILL COMPACTORS [UEBE1115]
AIR INLET AND EXHAUST SYSTEM
LINES GP-AIR
PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW HOSE AND MOUNTING BRACKET FOR THE AIR LINES GROUP ON CERTAIN 815K AND 816K LANDFILL COMPACTORS
UEBE1115-00

14Sep2020


U-550
A-453
D-520
O-511

 

Before/After

  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW HOSE AND MOUNTING BRACKET FOR THE AIR LINES GROUP ON CERTAIN 815K AND 816K LANDFILL COMPACTORS

7750 1071
PS46852
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46852" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

30Sep2022

PROBLEM

Movement of the 576-2791 Air Hose at the engine turbo discharge and the radiator core connections are causing premature failures on certain 815K and 816K Landfill Compactors.

AFFECTED PRODUCT

Model Identification Number
815K MBB00202-00203, 301-376

T1Y00101-00199
816K LT600101-00152

WNB00101-00103, 201-254

PARTS NEEDED

Qty

Part Number Description
1 5L3244 CLIP
4 8T4121 WASHER-HARD
3 8T4136 BOLT-HEX HEAD
1 1837121 BOLT-HEX HEAD
1 2057299 CLIP-LOOP
1 2094579 CLAMP-T BOLT
1 2639020 CLAMP-T'BOLT
1 5834419 BRACKET AS
1 5891002 HOSE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Remove all 576-2791 Air Hoses from dealer parts stock.

 
 
****Affected Product****
Replace the existing 576-2791 Air Hose with the updated 589-1002 Air Hose and the 583-4419 Mounting Bracket for additional support at the joint.

The current and previous versions of the air hose will be cancelled and replaced by the updated 589-1002 Air Hose and require the 583-4419 Mounting Bracket for proper installation.

Refer to M0120332, Service Magazine, "New Hose and Mounting Bracket for the Air Lines Group Are Used on Certain 816K Landfill Compactors and 815K Soil Compactors", to complete this Rework Procedure.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE HINGE ASSEMBLIES ON CERTAIN 140GC MOTOR GRADER.
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING CERTAIN REMAN CYLINDER PACKS SHORT BLOCKS IN DEALER PART STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, REWORKING, AND POSSIBLY REPLACING THE PUMP ELECTRONIC TANK UNIT (PETU) HARNESS AND MAIN POWER RELAY ON CERTAIN 785G, 789G, 793F, 794 AC, 797F, AND 798 AC OFF-HIGHWAY TRUCKS, AND 994K WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW AIR FILTER COVERS AND CLIPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE COWLING ASSEMBLY AND COMPONENTS ON CERTAIN 789D CMD OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REMOVING CERTAIN 454-2332 HOSES FROM DEALER PARTS STOCK INVENTORY
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWITCH ASSEMBLY LOCATED AT THE STEERING COLUMN ON CERTAIN M314F/M315F/M316F/M317F/M318F/M320F/M322F WHEELED EXCAVATORS AND MH3022/MH3024/MH3026 MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING LIFTER COVER BOLTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ROOF HATCH LATCH ON THE REAR ENTRY CAB ON CERTAIN 548 LL, 558 LL, AND 568 LL FORESTRY EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING 128-5347 STEERING VALVE GROUPS IN DEALER PART STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST GAS VALVE (NRS) VALVE ON CERTAIN ASPHALT COMPACTORS, BACKHOE LOADERS, INDUSTRIAL ENGINES, COMPACT WHEEL LOADERS, MEDIUM EXCAVATORS, SMALL EXCAVATORS, GENERATORS, KNUCKLEBOOM LOADERS, MEDIUM TRACK-TYPE
PRODUCT SUPPORT PROGRAM FOR REWORKING THE NRS VALVE ON CERTAIN INDUSTRIAL ENGINES, FORESTRY EXCAVATORS, LARGE AND MEDIUM EXCAVATORS, LANDFILL COMPACTORS, MEDIUM TRACK-TYPE TRACTORS, MEDIUM WHEELED LOADERS, MOTOR GRADERS, PAVERS, WINDROW ELEVATORS, SM
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN 745 ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRODUCT LINK HARDWARE ON CERTAIN 18 MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OIL SCAVENGE PUMP BOLTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE MATERIAL FEED PLANETARY DRIVES ON CERTAIN AP500F, AP555F, AP600F, AP655F, AP1000F, AND AP1055F ASPHALT PAVERS
PRODUCT SUPPORT PROGRAM FOR REPLACING TRANSMISSION CLUTCH CONTROL VALVES ON CERTAIN 740 AND 745 ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING TRANSMISSION CLUTCH CONTROL VALVES ON CERTAIN 735C, 740, 740 EJ, 745, AND 745C ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REBUILDING THE DIFFERENTIAL ON 777E OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REBUILDING THE DIFFERENTIAL ON 777E OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE YOKE ON CERTAIN CS54B AND CP54B VIBRATORY SOIL COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HANDLE ASSEMBLY IN THE CAB LEFT HAND SIDE DOOR GROUP ON CERTAIN 773E AND 777E OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 262-9948 BOLTS AND 476-7141 HOUSING ASSEMBLY USED IN THE PLANETARY ON CERTAIN R1700 LOAD-HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING REAR SPINDLES AT PCR ON CERTAIN 777F OFF-HIGHWAY TRUCKS