PRODUCT SUPPORT PROGRAM FOR REWORKING THE NRS VALVE ON CERTAIN INDUSTRIAL ENGINES, FORESTRY EXCAVATORS, LARGE AND MEDIUM EXCAVATORS, LANDFILL COMPACTORS, MEDIUM TRACK-TYPE TRACTORS, MEDIUM WHEELED LOADERS, MOTOR GRADERS, PAVERS, WINDROW ELEVATORS, SM Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REWORKING THE NRS VALVE ON CERTAIN INDUSTRIAL ENGINES, FORESTRY EXCAVATORS, LARGE AND MEDIUM EXCAVATORS, LANDFILL COMPACTORS, MEDIUM TRACK-TYPE TRACTORS, MEDIUM WHEELED LOADERS, MOTOR GRADERS, PAVERS, WINDROW ELEVATORS, SMALL WHEEL LOADERS, SOIL COMPACTORS, TRACK-TYPE LOADERS, WHEEL FEELER BUNCHERS, WHEEL SKIDDERS, WHEELED EXCAVATORS, AND GENERATORS [UEBE1087]
AIR INLET AND EXHAUST SYSTEM
AFTERTREATMENT GP
PRODUCT SUPPORT PROGRAM FOR REWORKING THE NRS VALVE ON CERTAIN INDUSTRIAL ENGINES, FORESTRY EXCAVATORS, LARGE AND MEDIUM EXCAVATORS, LANDFILL COMPACTORS, MEDIUM TRACK-TYPE TRACTORS, MEDIUM WHEELED LOADERS, MOTOR GRADERS, PAVERS, WINDROW ELEVATORS, SM
UEBE1087-00

28Aug2020


U-524
A-433
D-500
O-491

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE NRS VALVE ON CERTAIN INDUSTRIAL ENGINES, FORESTRY EXCAVATORS, LARGE AND MEDIUM EXCAVATORS, LANDFILL COMPACTORS, MEDIUM TRACK-TYPE TRACTORS, MEDIUM WHEELED LOADERS, MOTOR GRADERS, PAVERS, WINDROW ELEVATORS, SMALL WHEEL LOADERS, SOIL COMPACTORS, TRACK-TYPE LOADERS, WHEEL FEELER BUNCHERS, WHEEL SKIDDERS, WHEELED EXCAVATORS, AND GENERATORS

1050 108N
PS54424
NOTE:

AVSpare’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to AVSpare.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54424" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31Aug2022

PROBLEM

The existing exhaust gas valve (NRS) can fail on certain Industrial Engines, Forestry Excavators, Large And Medium Excavators, Landfill Compactors, Medium Track-Type Tractors, Medium Wheeled Loaders, Motor Graders, Pavers, Windrow Elevators, Small Wheel Loaders, Soil Compactors, Track-Type Loaders, Wheel Feeler Bunchers, Wheel Skidders, Wheeled Excavators, and Generators. If the existing exhaust gas valve (NRS) fails, it may generate a diagnostic code E1121 which may result in machine derate.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
2570C  W5700121-00128
2570D  D2500100-00123
2670C  W6700147-00154
2670D  D2600200-00229
525D  GKP00383-00619
535D  MTP00291-00586
538 GF  HBS00135-00220, 401-452
538 LL  JEY00128-00242, 401-490
545D  KGP00213-00350
548 GF  SFZ00100-00148
548 LL  WRA00200-00259
555D  PGY00141-00181
558 GF  F5G00125-00153
558 LL F5L00200-00295

LRT00253-00275
563C  W6300256-00320
563D  D6300100-00203
573C  W7300216-00248
573D  D7300200-00268
*******Group  2*******
336 GC  EBJ00113, 115, 117-333
AP1000F  AC400215-00484, 486-562
AP1055F  TJ500355-01227, 1229-1231
*******Group  3*******
120-14 Y9A00100-00158, 800-804

Y9B00206-00226, 800-803

Y9C00201-00326, 800-813

Y9D00202-00268, 800-814
120M 2 M9C00579-01028

M9H00393-00638

R9N00210-00223

R9W00189-00217
*******Group  4*******
320E AWS00316-00425

SXE02769-04576
320E L KLT00203-00246

LAK00344-00458

TNJ00468-00474
320E LRR MEW00209-00217

TFX01608-01689
320E RR  LHN00786-01280
320E RR OEM  S7A00107
323 DWE10101-10131, 20101-20105, 20201-20206

RAZ00121, 123-153, 155-170, 172-1434, 10001-11583, 20001-20313
323F L KBY00152-00252

NCW10001-10266

PLB00164-00247, 10001-10122

XCF01138-01481, 10001-10508

YEJ00464-00700, 10001-10419
323F OEM  P3900113-00126, 129-133, 136-138, 145, 10001, 10136-10142, 90133-90134, 90143-90145, 90201-90204
324E  JCZ00160-00163
324E L  PNW01637-01640
326 OEM  KYJ10101
326F L EBK20001-20041

FBR20002-21052

GGJ20001-20219

WGL00814-01020, 10001-10426

XFK00192-00271, 10001-10087
326F L OEM  CJ800101, 10101-10102
326F LN HCA20001-20313

HCJ00125-00189, 10001-10180

TMR00165-00167, 10001-10008
329E  PTY00122-00124
329E L RDX00200

ZCD00828-00838
329E OEM  H2800103-00104
329F L OEM  GCX10101-10104
330 LHW00147-01200

PFN00148-00417
330 GC GDW00127-00260, 10001-10071

NDH00131-00197, 10001-10004
330F L GHT20001-20012

HBT00128-00157, 10001-10129, 20001-20137

HCK20001-20420

JHF20001-20082

LCG00134-00138, 10001-10017, 20001-20025

MBX00322-00565, 10001-10665, 20001-20671

WBA00119-00322, 10001-10031
330F L OEM B3300101-00104

H5R10101, 90102
330F LN JFR00172-00231, 10001-10082, 20001-20146

KFA20001-20103

LBN00176-00398, 10001-10027
330F LN OEM DPY00101-00123

LNX00101-00114, 10001-10003
330F OEM B3200101-00107

DPL00101-00117, 10101-10105

HA300101
335F  KNE00538-00771, 10001-10394
335F LCR  SGJ20001-21107
335F LCR OEM  KHM10101-10106, 90200
*******Group  5*******
953K  LJT00105-00587, 589-598, 600, 602-611
963K  LBL00226-01221, 1223-1244
D5  HR700101, 200-202
D6K 2 LPG  RST01999-02209
D6K 2 XL  WMR01101-01214
D6N LGP MG500269-01996, 1998-2109, 2120-2195

SGG00101-01525
D6N XL GB600214-00765, 767-823

NJN00101-00757
*******Group  6*******
950 GC  M5T00304-00320, 326-456, 458-543, 545-561, 563, 568-813, 815-1802, 3203-3204, 3301-3305, 3307-3969, 3982-3983
950K  FER01121-01258, 3756
950M EMB01350-01395, 2101-2697, 3501-4160, 39959

FTR00584-00724, 901-1221

HE800250-00315, 10250-10526, 20101-20208, 20213, 20218

J1S00250-00961, 1301-1302, 1401-2515, 3101-3414

NHL00150-00204, 206-260

XCJ00104-00137, 139-161, 10101-10401, 20101-20421
962K  FLL00470-00489
962M EJB00329-00333, 501-562, 901-982

F2T00328-00420, 501-622

J2S00117-00162, 301-302, 401-539, 701-729

JYD00104-00129, 10101-10457, 20101-20261

K8800250-00324, 501-540

SA800250-00261, 10250-10306, 20101-20137
*******Group  7*******
815K MBB00301-00376

T1Y00101-00197
816K LT600101-00152

WNB00201-00254
*******Group  8*******
M318F F8B00744-00944, 946-1069

FB800258-01197, 1199-1417
M318F OEM  MH900103-00104, 90105
M320F F2W00398-00525

FB200281-00387, 389-506, 508-810, 2468
M322F F2Z00147-00220

FBW00117-00456, 458, 460-462
MH3022 FB300164-00356, 2256-2467, 2469-2630

FM200386-00538
MH3024 FB500137-00187, 190-233, 235-236

FB700288-00323, 325-609, 611-736

FM400151-00157, 159-211
MH3026  FB900241-00470, 472-528, 741
*******Group  9*******
C7.1 77002032-02041, 2045-2236, 2238-2248, 2250-2304, 2307-2339, 2342, 2344-2363

T4T00100-00133
XQ230  CK200100-00370, 372-373, 375, 377, 386-387, 389-391, 393-406, 408, 410
*******Group  10*******
C7.1  88101177-01191, 1209, 1211-1214, 1223, 1232-1236, 1245, 1248-1251, 1255, 1258-1262, 1274, 1285-1286, 1296, 1310-1312, 1314, 1316, 1320-1322, 1327-1330, 1381-1382, 1385-1392, 1399-1406, 1408-1410, 1416-1421, 1466-1473, 1490-1494, 1504, 1559-1574, 1621-1636, 1660-1662, 1664-1680, 1684, 1698, 1721-1722, 1745, 1747-1748, 1763, 1768-1770, 1772-1779, 1785, 1792, 1805-1808, 1816-1817, 1828, 1842-1843, 1845, 1861-1864, 1882-1884, 1887-1890, 1896-1907, 1913, 1930-1931, 1936-1937, 1948-1950, 1962, 1974, 1977-1980, 1983-1993, 2013, 2046, 2052-2054, 2063-2067, 2069-2076, 2079-2083, 2092, 2113-2126, 2134, 2138-2142, 2158, 2160-2162, 2190-2193, 2195, 2240-2246, 2254-2257, 2299, 2345-2346, 2348-2353, 2400-2404, 2406-2409, 2417-2418, 2440-2444, 2449, 2459-2461, 2464, 2483-2488, 2501-2503, 2507-2509, 2516, 2523, 2536-2537, 2542, 2544-2562, 2581-2582, 2598-2599, 2606-2622, 2641-2644, 2650-2653, 2672-2673, 2676, 2688-2690, 2716-2717, 2724, 2734, 2736-2737, 2758-2760, 2762-2768, 2771-2786, 2800-2801, 2811-2815, 2865, 2885, 2891-2894, 2916, 2926, 2949-2950, 2973, 2979-2980, 2982, 2986-2987, 3035-3038, 3079, 3090-3095, 3122, 3140-3145, 3163-3165, 3177-3178, 3182-3187, 3211-3214, 3216-3218, 3222-3223, 3238-3243, 3245-3268, 3279-3290, 3292-3298, 3310-3311, 3316-3317, 3341-3346, 3384, 3399-3400, 3417-3422, 3432-3433, 3441, 3501, 3506-3525, 3533-3536, 3563-3565, 3579, 3595-3596, 3598-3610, 3621, 3626-3627, 3630, 3636-3638, 3642-3643, 3651-3655, 3665, 3672-3673, 3676, 3703-3712, 3719-3727, 3737-3746, 3752-3755, 3770-3773, 3789-3797, 3814-3816, 3838-3840, 3844, 3884, 3888, 3902-3909, 3912-3913, 3932-3937, 3964, 3975-3978, 4015-4019, 4026-4027, 4034-4038, 4044-4049, 4056, 4058-4059, 4061-4066, 4071-4075, 4091, 4093-4101, 4108-4110, 4120-4125, 4129-4138, 4143-4145, 4149-4153, 4178, 4188-4192, 4208-4217, 4226-4230, 4244-4249, 4256-4258, 4280, 4307-4313, 4347-4348, 4366-4367, 4383-4388, 4418-4419, 4426-4430, 4461-4465, 4473-4478, 4485-4486, 4493-4511, 4556-4557, 4569, 4581-4598, 4621-4651, 4653-4661, 4663-4676, 4687, 4695-4698, 4702-4708, 4720-4736, 4738, 4746-4763, 4767-4776, 4792-4795, 4811-4814, 4816, 4827, 4837-4842, 4848-4853, 4871-4882, 4892-4896, 4898, 4933-4943, 4951-4958, 4986-4998, 5070, 5073-5082, 5084-5095, 5100-5102, 5106, 5160-5162, 5184-5189, 5197-5203, 5207, 5210, 5219-5236, 5246, 5254-5260, 5309-5313, 5362-5367, 5378-5380, 5389-5390, 5415-5417, 5419, 5471, 5644-5650, 5656-5660, 5662-5673, 5675-5680, 5709-5710, 5712-5724, 5729-5731, 5733-5747, 5749-5761, 5769-5849, 5866-5879, 5932-5937, 5947-5974, 5997-6002, 6004-6005, 6036-6043, 6047-6051, 6054-6059, 6097-6102, 6112-6114, 6128, 6135-6147, 6152-6171, 6174-6193, 6214-6250, 6381, 6412-6416, 6433-6452, 6494-6496, 6504-6512, 6534-6548, 6553-6563, 6592-6598, 6606-6641, 6649-6655, 6667-6706, 6735-6750, 6756-6766, 6793-6803, 6821-6824, 6842-6850, 6859-6868, 6893-6895, 6905-6911, 6919-6920, 6935-6947, 6957-6965, 6967-6971, 6974-6983, 7038, 7059-7063, 7078, 7080-7086, 7109-7118, 7165-7174, 7181-7199, 7207-7212, 7224-7229, 7233, 7270, 7276-7282, 7311-7312, 7332-7339, 7355-7362, 7372-7376, 7378-7390, 7395-7404, 7413-7416, 7427-7437, 7480-7483, 7485-7486, 7488-7496, 7503-7512, 7518-7520, 7560-7562, 7567, 7569-7582, 7595-7609, 7612-7617, 7662-7670, 7678, 7685, 7708-7723, 7755-7756, 7758, 7795-7811, 7817-7826, 7841-7858, 7916-7947, 7960-7965, 7968-7983, 8034-8044, 8050-8053, 8066-8071, 8073-8077, 8087, 8095-8097, 8101-8108, 8112-8130, 8137-8150, 8153-8161, 8196-8207, 8211-8215, 8220-8227, 8242-8246, 8262-8264, 8266-8277, 8279-8290, 8299-8303, 8311-8318, 8326-8327, 8346, 8356, 8360-8372, 8377-8380, 8393-8395, 8401, 8406-8413, 8429-8436, 8467-8474
*******Group  11*******
C7.1  88101163, 1169-1176, 1192-1208, 1210, 1215-1222, 1224-1231, 1237-1244, 1246-1247, 1252-1254, 1256-1257, 1263-1273, 1275-1284, 1287-1288, 1291-1295, 1297-1309, 1313, 1315, 1317-1319, 1323-1326, 1331-1380, 1383-1384, 1393-1398, 1407, 1411-1415, 1422-1465, 1474-1489, 1495-1503, 1505-1519, 1521-1558, 1575-1620, 1637-1656, 1658-1659, 1663, 1681-1683, 1685-1697, 1699-1700, 1703-1720, 1723-1744, 1749-1762, 1764-1767, 1771, 1780-1784, 1786-1791, 1793-1804, 1809-1815, 1818-1827, 1829-1841, 1844, 1846-1860, 1865-1881, 1885-1886, 1891-1895, 1908-1912, 1914-1929, 1932, 1934, 1938-1947, 1951-1961, 1963-1973, 1975-1976, 1981-1982, 1994-2012, 2014-2045, 2047-2051, 2055-2062, 2068, 2077-2078, 2084-2091, 2093-2112, 2127-2133, 2135-2137, 2143-2157, 2159, 2163-2189, 2194, 2196-2239, 2247-2253, 2258-2298, 2300-2344, 2347, 2354-2399, 2405, 2410-2416, 2419-2439, 2445-2448, 2450-2458, 2465-2482, 2489-2500, 2504-2506, 2510-2515, 2517-2522, 2524-2535, 2538-2541, 2543, 2563-2580, 2583-2597, 2600-2601, 2623-2640, 2645-2649, 2654-2671, 2674-2675, 2677-2687, 2691-2715, 2718-2723, 2725-2733, 2735, 2738-2757, 2761, 2769-2770, 2787-2799, 2802-2810, 2816-2864, 2866-2884, 2886-2890, 2895-2915, 2917-2925, 2927-2948, 2951-2972, 2974-2978, 2981, 2983-2985, 2988-3034, 3039-3078, 3080-3089, 3096-3121, 3123-3139, 3146-3162, 3166-3176, 3179-3181, 3188-3210, 3215, 3219-3221, 3224-3237, 3244, 3269-3278, 3291, 3299-3309, 3312-3315, 3318-3340, 3347-3383, 3385-3398, 3401-3416, 3423-3431, 3434, 3437-3440, 3442-3448, 3450-3485, 3487-3492, 3494-3500, 3502-3505, 3526-3532, 3537-3539, 3541-3562, 3566-3578, 3580-3594, 3597, 3618-3620, 3622-3625, 3628-3629, 3631-3635, 3639-3641, 3644-3650, 3656-3664, 3666-3671, 3674-3675, 3677-3702, 3713-3718, 3728-3736, 3747-3751, 3756-3769, 3774-3788, 3798-3813, 3817-3836, 3841-3843, 3845-3883, 3885-3887, 3889-3901, 3910-3911, 3914-3931, 3938-3963, 3965-3974, 3979-4004, 4007-4014, 4020-4025, 4028-4033, 4039-4043, 4050-4055, 4057, 4060, 4067-4070, 4076-4090, 4092, 4102-4107, 4111-4119, 4126-4128, 4139-4142, 4146-4148, 4154-4177, 4179-4187, 4193-4207, 4218-4225, 4231-4235, 4237-4243, 4250-4255, 4259-4274, 4276-4279, 4281-4306, 4314-4346, 4349-4365, 4368-4382, 4389-4417, 4420-4425, 4431-4437, 4439-4460, 4466-4472, 4479-4484, 4487-4492, 4512-4555, 4558-4568, 4570-4580, 4599-4605, 4607-4620, 4652, 4677-4686, 4688-4694, 4699-4701, 4709-4714, 4716-4719, 4739-4745, 4764-4766, 4777-4780, 4782-4791, 4796-4810, 4819, 4822, 4824, 4826, 4828-4836, 4843, 4846-4847, 4854-4870, 4883-4891, 4897, 4899-4932, 4944-4950, 4959-4985, 4999-5010, 5014-5062, 5064-5068, 5071-5072, 5083, 5096-5099, 5103-5105, 5107-5159, 5163-5183, 5190-5196, 5204-5206, 5208-5209, 5211-5218, 5237-5245, 5247-5252, 5261-5307, 5314-5361, 5368-5377, 5381-5388, 5391-5414, 5418, 5420-5470, 5472-5643, 5651-5655, 5681-5708, 5711, 5732, 5762-5768, 5850-5865, 5880-5931, 5938-5946, 5975-5996, 6003, 6006-6035, 6044-6046, 6052-6053, 6060-6082, 6084-6096, 6103-6111, 6115-6127, 6129-6134, 6148-6151, 6195-6213, 6251-6271, 6276-6380, 6382-6401, 6404-6411, 6417-6432, 6453-6493, 6497-6503, 6513-6527, 6549-6551, 6564-6587, 6589-6591, 6599-6605, 6642-6648, 6656-6657, 6659-6666, 6707-6727, 6729-6734, 6751-6755, 6767-6792, 6804-6820, 6825-6841, 6851-6858, 6869-6892, 6896-6904, 6912-6918, 6921-6934, 6948-6949, 6951-6952, 6955, 6966, 6972-6973, 6984-6986, 6988-7008, 7010-7037, 7039-7058, 7064-7077, 7079, 7087-7103, 7105-7108, 7119-7137, 7139, 7142-7164, 7175-7180, 7200-7205, 7213-7223, 7230-7232, 7234-7269, 7271-7275, 7283-7310, 7313-7324, 7327-7331, 7340-7354, 7364-7371, 7391-7394, 7405-7412, 7417-7426, 7438-7478, 7484, 7487, 7497-7502, 7513-7514, 7516, 7521-7523, 7525-7539, 7541-7559, 7563-7566, 7568, 7583, 7585-7594, 7610-7611, 7618-7642, 7646-7661, 7671-7677, 7680-7684, 7686-7707, 7724-7754, 7757, 7759-7794, 7812-7816, 7827-7840, 7859-7899, 7901-7915, 7948-7956, 7958-7959, 7966, 7984-8033, 8045-8049, 8054, 8064-8065, 8078-8081, 8088-8094, 8098-8100, 8109-8111, 8131, 8133-8136, 8151-8152, 8162-8167, 8208-8210, 8216-8219, 8228-8241, 8247-8256, 8278, 8291-8298, 8304-8310, 8319-8325, 8328-8336, 8344, 8347, 8349-8355, 8357, 8359, 8373-8376, 8381-8392, 8396-8399, 8414-8420, 8423-8427, 8437-8445, 8448-8466
*******Group  12*******
930M  F5K00110-00116, 300-1018
938M  P5K00120-00125, 500-950
*******Group  13*******
926M  LTE01910-03033, 3500-6378, 6550-8288
930M HEY00105-00108, 250-413, 550-587, 99903

KTG01604-02336, 3000-4876, 5001-5446
938M  J3R01706-03294, 3650-7259, 7426-9044

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 7*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 8*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 9*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 10*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789954 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 11*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 12*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 13*******
2 3T0849 BOLT-SOCKET HEAD
2 2179039 STRAP-CABLE
2 3327865 MOUNT-FIR TREE
1 3469508 SEAL
1 5789953 VALVE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the existing exhaust gas valve (NRS) with a new valve assembly.

Note: Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. Refer to the Operation and Maintenance Manual "Safety Section".

Refer to the Service Manual if/as necessary.

Refer to the Disassembly and Assembly to complete this Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 1

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 2

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 3

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 4

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 5

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 6

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 7*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 7

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 8*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 8

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 9*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 9

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 10*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 10

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 11*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 11

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 12*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 12

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 13*******
0-5000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 13



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING CONNECTING ROD BOLTS ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GENERATOR GROUP BELT GUARD ASSEMBLY ON CERTAIN AP300F AND AP355F ASPHALT PAVERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTONS ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING CERTAIN 490-8822 SWING TRANSMISSIONS IN DEALER PARTS STOCK INVENTORY
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRODUCT LINK RADIO ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING AND INSTALLING A THERMOSTAT BRACKET ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN 120K, 120K 2, 12K, 140K, 140K 2, 160K, 12M, AND 140M MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING ARTICULATED TRUCK TRANSMISSIONS WITH UPDATED CLUTCH CONTROL VALVES
PRODUCT SUPPORT PROGRAM FOR REPLACING WHEEL (HUB) ON CERTAIN 745 AND 745C ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING TRANSMISSION OIL LEVEL SENSOR LOCATION ON CERTAIN 793D OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR CHECKING AND REWORKING THE WALKING BEAMS ON CERTAIN 730, 730C, AND 730C2 ARTICULATED TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DRIVESHAFT BOLTS ON CERTAIN R1700 LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST GAS VALVE (NRS) VALVE ON CERTAIN ASPHALT COMPACTORS, BACKHOE LOADERS, INDUSTRIAL ENGINES, COMPACT WHEEL LOADERS, MEDIUM EXCAVATORS, SMALL EXCAVATORS, GENERATORS, KNUCKLEBOOM LOADERS, MEDIUM TRACK-TYPE
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING 128-5347 STEERING VALVE GROUPS IN DEALER PART STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ROOF HATCH LATCH ON THE REAR ENTRY CAB ON CERTAIN 548 LL, 558 LL, AND 568 LL FORESTRY EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING LIFTER COVER BOLTS ON CERTAIN 797F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWITCH ASSEMBLY LOCATED AT THE STEERING COLUMN ON CERTAIN M314F/M315F/M316F/M317F/M318F/M320F/M322F WHEELED EXCAVATORS AND MH3022/MH3024/MH3026 MATERIAL HANDLERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REMOVING CERTAIN 454-2332 HOSES FROM DEALER PARTS STOCK INVENTORY
PRODUCT SUPPORT PROGRAM FOR REWORKING THE COWLING ASSEMBLY AND COMPONENTS ON CERTAIN 789D CMD OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW AIR FILTER COVERS AND CLIPS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING, REWORKING, AND POSSIBLY REPLACING THE PUMP ELECTRONIC TANK UNIT (PETU) HARNESS AND MAIN POWER RELAY ON CERTAIN 785G, 789G, 793F, 794 AC, 797F, AND 798 AC OFF-HIGHWAY TRUCKS, AND 994K WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING CERTAIN REMAN CYLINDER PACKS SHORT BLOCKS IN DEALER PART STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HINGE ASSEMBLIES ON CERTAIN 140GC MOTOR GRADER.
PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW HOSE AND MOUNTING BRACKET FOR THE AIR LINES GROUP ON CERTAIN 815K AND 816K LANDFILL COMPACTORS