R2900 Load Haul Dump Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
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Note: All safety information, warnings, and instructions must be read and understood before you perform any operation of any maintenance procedure.

Before each consecutive interval is performed, all of the maintenance requirements from the previous intervals must be performed.

When Required

Battery - Recycle
Battery, Battery Cable or Battery Disconnect Switch - Replace
Circuit Breakers - Reset
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Exhaust Purifier - Inspect/Clean
Fuel System - Prime
Fuses - Replace
Hydraulic Line Screen - Clean
Oil Filter - Inspect
Radiator Core - Clean
Window Washer Bottle - Fill
Window Wiper - Inspect/Replace

Every 10 Service Hours or Daily

Articulated Hitch Bearings - Lubricate
Automatic Lubrication Grease Tank - Fill
Automatic Lubrication Grease Tank - Fill
Backup Alarm - Test
Belts - Inspect/Adjust
Braking System - Test
Bucket Pivot Bearings - Lubricate
Central Lubrication System - Lubricate
Cooling System Level - Check
Engine Air Filter Primary Element - Clean/Replace
Engine Oil Level - Check
Exhaust Scrubber System - Check
Fire Suppression System - Check
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Implement and Steering Lockout (STIC Steering) - Test
Implement and Steering Lockout (Wheel Steering) - Test
Indicators and Gauges - Test
Lift Arm and Cylinder Bearings - Lubricate
Rear Axle Trunnion Bearings - Lubricate
Seat Belt - Inspect
Service Inspection
Steering Cylinder Bearings - Lubricate
Tilt Cylinder and Tilt Lever Bearings - Lubricate
Tilt Linkage Bearings - Lubricate
Transmission Oil Level - Check
Window - Clean

Every 50 Service Hours or Weekly

Automatic Lubrication Filler Filter - Clean
Cab Air Filter - Clean/Replace
Fire Suppression System - Check
Fuel System Water Separator - Drain
Tire Inflation - Check

Every 250 Service Hours or Monthly

Articulated Hitch Bearings - Inspect
Automatic Brake Application System (Low Transmission Oil Pressure) - Test
Automatic Lubrication Inline Filter - Clean
Battery Electrolyte Level - Check
Collet Pin Bolt Torque - Check
Cooling System Coolant Additive (DEAC) - Add
Differential and Final Drive Oil Level (With Axle Oil Cooler) - Check
Differential and Final Drive Oil Level (Without Axle Oil Cooler) - Check
Drive Shaft Universal Joints, Splines and Bearings - Inspect/Lubricate
Engine Oil and Filter - Change
Fan Drive Bearing and Belt Tightener - Lubricate
Fire Suppression System - Check
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Rear Axle Trunnion Bearings - Inspect
Rear Window Hinge Pins - Check/Lubricate
Steering Stop - Check

Every 500 Service Hours or 3 Months

Differential Thrust Pin - Check/Adjust
Engine Crankcase Breather - Clean
Fire Suppression System - Check
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Filter - Replace
Oil Filter (Pilot) - Replace
Transmission Oil Filter - Replace

Every 1000 Service Hours or 6 Months

Brake Accumulator - Check
Differential and Final Drive Oil (With Axle Oil Cooler) - Change
Differential and Final Drive Oil (Without Axle Oil Cooler) - Change
Fire Suppression System - Check
Ride Control Accumulator - Check
Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect
Solenoid Valve (Parking Brake) - Test
Steering and Transmission Lock Control (STIC Steering) - Lubricate
Transmission Oil - Change

Every 2000 Service Hours or 1 Year

Brake Discs - Check
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Valve Lash - Check/Adjust
Engine Valve Rotators - Inspect
Fire Suppression System - Check
Hydraulic Line Screen - Clean
Hydraulic System Oil - Change
Hydraulic Tank Breaker Relief Valve - Clean
Towing Brake Release System - Test
Turbocharger - Inspect

Every 3000 Service Hours or 2 Years

Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Pressure Cap - Clean/Replace
Engine Aftercooler - Check

Every 3 Years

Seat Belt - Replace

Every 6000 Service Hours or 4 Years

Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Engine Water Pump - Inspect

Information System:

3126B Machine Engines Sensors and Electrical Connectors
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0972 - FMI 02
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Hydraulic System Main Control Valve - IT38G Series II Integrated Toolcarrier
14H Motor Grader Machine Systems Metering Pump (Steering) - Remove and Install
M318C and M322C Excavators Machine Systems Hydraulic Hand Control - Install - Stabilizer and Blade
M318C Excavator Machine Systems Hydraulic Hand Control - Remove - Stabilizer and Blade
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 1763 - FMI 02
CS-563E, CP-563E, CS-573E, CP-573E, CS-583E, CP-583E, CS-663E, CP-663E and CS-683E Vibratory Soil Compactors Engine Oil and Filter - Change
3512 and 3516 EUI Engines for 784B, 785B, 789B and 793B Off-Highway Trucks Engine Overspeed Lamp and Engine Overspeed Alarm
CS-563E, CP-563E, CS-573E, CP-573E, CS-583E, CP-583E, CS-663E, CP-663E and CS-683E Vibratory Soil Compactors Engine Oil Sample - Obtain
CS-563E, CP-563E, CS-573E, CP-573E, CS-583E, CP-583E, CS-663E, CP-663E and CS-683E Vibratory Soil Compactors Engine Oil Level - Check
3054E Industrial Engine Engine Valve Lash - Inspect/Adjust
Installation Instructions for the Machine Security System on the Medium Wheel Loaders{7631}
CB-634D Paving Compactor Machine Electronic Control System Reverse Propel
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0973 - FMI 02
3054E Industrial Engine Alternator - Test
C4.4 (Mech) Industrial Engine Fuel Injection Nozzle - Test
C4.4 (Mech) Industrial Engine Engine Oil Cooler - Inspect
3054E Industrial Engine Power Sources
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0974 - FMI 02
TK711, TK721, TK722 and TK732 Track Feller Bunchers Hydraulic System Operational Checks
AP-655C and BG-2255C Asphalt Pavers Propel System Relief Valve (Charge) - Test and Adjust
14H Motor Grader Machine Systems Wheel - Remove and Install
14H Motor Grader Machine Systems Piston Pump (Hydraulic and Steering) - Install