561N Pipelayer Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
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Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Battery - Recycle
Battery or Battery Cable - Replace
Boom Line - Install
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Fuel System - Prime
Fuses and Circuit Breakers - Replace/Reset
Hook Load Line - Install
Oil Filter - Inspect
Radiator Core - Clean
Radiator Pressure Cap - Clean/Replace

Every 10 Service Hours or Daily

Backup Alarm - Test
Boom Pivot Pins - Lubricate
Brakes, Indicators and Gauges - Test
Cooling System Coolant Level - Check
Counterweight Cylinder Bearings - Lubricate
Counterweight Hinge Pins - Lubricate
Engine Oil Level - Check
Fairlead Sheave - Lubricate
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hook and Wire Cable - Inspect
Hydraulic System Oil Level - Check
Seat Belt - Inspect
Sheave Block Bearings - Lubricate
Transmission Oil Level - Check

Every 50 Service Hours or Weekly

Track Pins - Inspect

Initial 250 Service Hours

Engine Valve Lash - Check
Transmission Oil Filter - Replace

Every 250 Service Hours

Engine Oil Sample - Obtain

Every 250 Service Hours or Monthly

Belt - Inspect/Replace
Final Drive Oil Level - Check
Track - Check/Adjust

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain
Final Drive Oil Sample - Obtain
Hydraulic System Oil Sample - Obtain
Transmission System Oil Sample - Obtain

Every 500 Service Hours or 3 Months

Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap Filter and Strainer - Replace/Clean
Hydraulic System Oil Filter - Replace
Transmission Oil Filter - Replace

Every 1000 Service Hours or 6 Months

Battery - Inspect
Rollover Protective Structure (ROPS) - Inspect
Transmission Magnetic Screen - Clean
Transmission Oil - Change

Every 2000 Service Hours

Engine Valve Lash - Check

Every 2000 Service Hours or 1 Year

Final Drive Oil - Change
Hydraulic System Oil - Change
Track Roller Frame - Inspect
Track Roller Frame Guides - Inspect

Every Year

Cooling System Coolant Sample (Level 2) - Obtain
Engine Air Filter Primary Element - Clean/Replace

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Clean/Replace

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Information System:

CP76 and CS76 Vibratory Compactors Propel System Piston Motor Flushing Valve (Axle) - Test and Replace
CS56, CS64, CS74, CS76, CP56, CP64, CP74 and CP76 Vibratory Soil Compactors Parking Brake - Check
CP76 and CS76 Vibratory Compactors Propel System Piston Motor Flushing Valve (Drum) - Test and Replace
R1600G Load Haul Dump Power Train Oscillating Axle (Rear) - Install
R1600G Load Haul Dump Power Train Final Drive and Wheel - Install
R1600G Load Haul Dump Power Train Final Drive and Wheel - Remove
R1600G Load Haul Dump Power Train Oscillating Axle (Rear) - Remove
R1600G Load Haul Dump Power Train Fixed Axle (Front) - Install
R1600G Load Haul Dump Power Train Fixed Axle (Front) - Remove
R1600G Load Haul Dump Power Train Tire and Rim - Install
R1600G Load Haul Dump Power Train Tire and Rim - Remove
140M and 150 Motor Graders Engine Supplement Air Compressor - Remove and Install
Multiple Registration Messages Occur with Product Link{733T, 7606}
Parts Stock Cylinder Head Assemblies with Rust Preventative Applied{1100}
CP76 and CS76 Vibratory Compactors Propel System Pressure Override Valve (Drum Propel Pump) - Test and Adjust
CP76 and CS76 Vibratory Compactors Propel System Pressure Override Valve (Axle Propel Pump) - Test and Adjust
140M and 150 Motor Grader Piston Pump (All Wheel Drive) - Remove
3176C Engine for the R1600G and the R1700G Load Haul Dumps Cat Data Link - Test
3176C Engine for the R1600G and the R1700G Load Haul Dumps Coolant Level - Test
3500 Generator Sets Fuel System Secondary Filter - Replace
938H Wheel Loader and IT38H Integrated Toolcarrier Hydraulic System Relief Valve (Line) - Test and Adjust
140M and 150 Motor Grader Piston Pump (All Wheel Drive) - Install
2007/12/03 The Exhaust Pipe Groups are Updated {1061}
140M and 150 Motor Graders Engine Supplement Rear Chassis Support - Remove